Lean Manufacturing Is The Pursuit And Elimination Of Waste

Lean method produces the little goods that are definitely will sell off and these constraints production of more goods than necessary. LM working on the core principle ‘work smarter, not harder’. Lean production is aimed toward the elimination of waste in each space of production together with client relations, product style, provider networks and manufacturing plant management. Its goal is to include less human effort, less inventory, less time to develop

Lean manufacturing is the production of goods using less of everything than in mass production: less human effort, less manufacturing space, less investment tools and less engineering time to develop a new product. A company becomes lean by continuously increasing its capacity to produce high-quality goods while

Under the lean production approaches, a number of factors are essential to the process for

Lean is defines the manufacturing philosophy that reduces the time between the shipping and customer demand, which based on the systematic method by eliminating waste, that means giving the customer what they want when they want it, and don 't waste whatever. Rahmana, Sharif and Esa (2013) suggested lean production is mentioned to improve the company 's performance from the philosophy in reducing waste in order. That means, lean system destination is the decrease cost by removing the non-value activities, which they are applying a category of tools and techniques for checking and eliminating defective in the production process. In the Evenort Company should emulate the five overriding principles of lean thinking in terms of implementing lean that there is guarantee the company has been driving correctly in the lean manufacturing (Cardiff 2015) as can show in table 1.

The purpose of this literary review is to achieve insight into lean manufacture and how it can be applied within a manufacturing environment. With global contention, it is important for maker to remain competitive in their respective marketplace and to understand the principles of lean manufacturing and the step to implement them to ensure that they are on the leading edge of manufacturing. This literary review describes the below mention principles.

Lean can be simply described system that is designed to create more value for customers with fewer resources. Lean principle is best described as a series of processes or methodology that eliminates waste in a production cycle. Lean principles originated from Japan in the manufacturing industries, commonly in the Automobile sector. Over the last decade, Lean has stepped outside the norms of manufacturing to become a process improvement method for both service sector and more recently in public sector organizations that are interested in improving their output efficiency and increase customer value.

Mr Taichi Ohno first developed the Lean Concepts at Toyota ( Womack, 1998) The principles he developed are applicable both to the manufacturing and the service sectors( A.Lakshminarasimha,2005). To enable a proper perspective on the concepts of Lean, an attempt is made to briefly recapitulate on them.

writes in his article ‘Case Study: How Lean Manufacturing Failed’ (2008) that lean implementation is a journey which may not give the desired results immediately. It might even fail to give successful results at all. According to Ortiz’s experience, certain companies applying lean may struggle to achieve results due to various challenges like poor management commitment, poor training, lack of commitment and accountability. This reflects that lean is not a magical principle that may solve all the business problems.

The core objection behind lean systems is to maximize customer value while minimizing waste. Basically, lean is defined by using fewer resources in order to make a perfect value for customers. How lean systems work, they use a highly skilled workforce and flexible equipment in order to make some advantages. Such as mass production which is the high volume and low unit cost. And craft production which is the variety and flexibility, this will help eliminate waste for the producer and consumer. Luckily, this approach has drawn attention to other services. For example, lean systems aren’t only suitable for manufactures but also health cares, offices and shipping and delivery. The misconception that lean is a tactic or cost reduction program is not necessarily true, but it is a process of thinking and acting for the entire company. In order to accomplish lean system thinking changes must refrain from management optimize separate technologies, assets and vertical departments.

The primary objective of lean is to produce more value for customers with fewer resources. The advantage of lean production is it helps in reducing the cost of production by eliminating unnecessary materials used in production. Disadvantages of lean production are that it depends on the inventory the supplier keeps in his hand of which the suppliers often prefer in keeping a small amount of stock which is not acceptable in a lean production system. The material supply can delay being delivered to the production house due to unavoidable circumstances that may include transportation breakdown, suppliers strike or specific product not available (Theory of Constraints

Lean Manufacturing Systems were first introduced in Japan by the Toyota Motor Corporation. The Lean movement is a type of a system that relies on simple visual cues in order to manage production stages that are based on customer demand. The system is a is also a kind of manufacturing that put great emphasis on the minimization of resources, time included, that is utilized in various activities of manufacturing and provides techniques for uninterrupted quality improvement. Although this system has gained enormous momentum and respect over the last decades, some companies have found it difficult to use Lean Manufacturing Systems, and, as a result, the companies have ended up failing. The concept of Lean Systems is best understood when companies familiarize themselves with certain key insights that are utilized during the course of systems architecting. The article provides a synopsis of the lean and is divided into four parts that will be mainly used for the purpose of this review.

This will in turn help the company honor its promises to customers which will create customer goodwill. Again a lean production ensures the company reduces wastage to the bare minimum. (Wolfe, 2011) This is very helpful in pursuing lower costs. Key areas addressed by the strategy include stock holding levels, lead time minimization and reduction of stock holding costs for the company. Lower costs will enhance our ability to offer better prices than competition giving us a cost leadership competitive edge. Efficiency and effectiveness of sourcing and the elimination of waste in our goods inwards processes is also key in breaking the quality cost trade off which is central to securing a blue ocean space in the industry.

Lean Manufacturing focuses on eliminating non-value added processes and waste and try to produce only to satisfy customer demand.

“In academia, the majority of the operations management literature focuses on the application of lean manufacturing in large discrete organizations (Moreno-Luzon, 1993). [3] Few academic articles even started to raise interests over the straightforward application of lean manufacturing in processing industries (Abdulmalek and Rajgopal, 2007 &; Melton, 2005) [4]. The specific characteristic of goods and/or processes in processing industries offers a great demand to the application of lean manufacturing” (Abdulmalek et al., 2006; Van Donk and Van Dam, 1996) [5].

The Lean Manufacturing approach is meant to transform non-value added activity into value added activity. Lean Manufacturing technology has its impetus and focus on whole operation. Lean Manufacturing methods are inclusive of all employees and involve a major change in the embedded attitudes of the individuals that make up the organizations. In today 's highly competitive world, the Indian organizations are striving hard to