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- During an eight-hour shift, 750 non-defective parts are desired as a result of a manufacturing operation. The default operation time is 15 minutes. As the operators of machine are inexperienced, the actual time they take to perform the operation is 20 minutes, and, on average, a fifth of the parts that start to be manufactured are lost. Assuming that each one of the machines used in this operation will not be available for one hour in each shift, determine the number of machines needed.A manufacturing facility stores spare parts for maintenance in a storage facility. Throughout theworking day, manufacturing personnel go to the storage facility to pick up supplies needed for theirjobs. The storage facility employees receive a request for supplies, on average, every five minutes fromthe manufacturing personnel. The average request requires 3.2 minutes to fill a request. Manufacturingpersonnel are paid $29.50 per hour and storage facility employees are paid $18.75 per hour. The storagefacility operates 8 hours per day. Base your costs on an 8-hour workday, the given arrival and servicerates, and the fact that when the manufacturing personnel are at the storage site picking up parts – theyare unable to complete their normal job in manufacturing.a) What is the system cost per day (to the nearest $) if there is only 1 storage facility employeeworking?b) What is the system cost per day (to the nearest $) if there are 2 storage facility employeesworking?c) What is the system…The manager of a large group of employees must decideif she needs another photocopying machine. The cost of amachine is $40 per 8-hour day whether or not the machineis in use. An average of 4 people per hour need to use thecopying machine. Each person uses the copier for an averageof 10 minutes. Interarrival times and copying times areexponentially distributed. Employees are paid $8 per hour,and we assume that a waiting cost is incurred when a workeris waiting in line or is using the copying machine. Howmany copying machines should be rented?
- A manufacturing plant produces a product 'A' that requires one unit of 'B' and ½ unit of 'C'. Each unit of 'B' is comprised of one unit of 'D', two units of 'E', and one unit of 'F'. Each unit of 'C' requires ½ unit of 'G' and three units of 'H'. The manufacturing lead times for the components are as follows: 'A' - two weeks, 'B' - one week, 'C' - two weeks, 'D' - two weeks, 'E' - three weeks, 'F' - one week, 'G' - two weeks, 'H' - one week. There are 20 units in stock for each of these components. 100 units of 'A' are needed for delivery in seven weeks: a) Develop the product structure and indexed bill of materials for the product. b) Create a gross and net requirements plan for the manufacturer of the product.A call center employs 1,425 agents. Every month 57 employees leave the company and 57 new employees are hired. a. How long on average does an agent work for this call center (in months) Suppose the cost of hiring and training a new agent is $1,140. The manager of this call center believes that increasing agents’ salaries would keep them working longer at the company. The manager wants to increase the average time that an agent works for the call center to 36 months, or three years. b-1. Given the current average working time for agents at this call center, determine the current annual cost for hiring and training. b-2. Assuming the average time that an agent works for the call center is increased to 36 months, determine the new annual cost for hiring and training. b-3. If the time an agent works for the call center is increased to 36 months on average, how much could the company save on hiring and training costs over a year?A machine tool company conducts a job-training programme at a ratio of one for everyten trainees. The training programme lasts for one month. From past experience it has been found thatout of 10 trainees hired, only seven complete the programme successfully. (The unsuccessful traineesare released). Trained machinists are also needed for machining. The company's requirement for thenext three months is as follows:January: 100 machinists, February: 150 machinists and March: 200 machinists.In addition, the company requires 250 trained machinists by April. There are 130 trained machinistsavailable at the beginning of the year. Pay roll cost per month is:Each trainee Rs. 400/- per month.Each trained machinist (machining or teaching): Rs. 700/- p.m.Each trained machinist who is idle: Rs.500/- p.m.(Labour union forbids ousting trained machinists). Build a l.p.p. for produce the minimum costhiring and training schedule and meet the company’s requirement.
- Food Goblin Supermarkets use both cashiers and baggers to serve customers at check out. During the peak hours, 8 cashiers and 6 baggers serve approximately 75 customers per hour. On average, a cashier spends 6 minutes at checkout and a bagger spends 4 minutes at bagging to serve a customer. Calculate the utilization of cashiers and their capacity cushion during a peak hour. Calculate the utilization of baggers and their capacity cushion during a peak hour. Calculate the overall average utilization of cashiers and baggers during a peak hour.Joan has a small design and tailoring shop making custom outfits for women. She has two employees. Each employee only begins working on a dress when a customer order has been received and then she makes the dress from beginning to end. The average production time of a dress is 1.8 days, with a standard deviation of 2.1 days. Historically, Joan has been receiving orders with interarrival times of one day on average. The interarrival times of orders have a coefficient of variation of one. (Carry at least 4 decimal places in all intermediate calculations. Round your final answer to 2 decimal places.) What is the expected waiting time, in days, between when an order is received and when production begins on the dress? A. 9.12 days B. 6.50 days C. 1.23 days D.3.41 daysDecorum, Inc., manufactures high-end ceiling fans. Their sales are seasonal with higher demand in the warmer summer months. Typically, sales average 400 units per month. However, in the hot summer months (June, July, and August), sales spike up to 600 units per month. Decorum can produce up to 500 units per month at a cost of $300 each. By bringing in temporary workers, Decorum can produce up to an additional 75 units at a cost of $350 each. Decorum sells the ceiling fans for $500 each. Decorum can carry inventory from one month to the next, but at a cost of $20 per ceiling fan per month. Decorum has 25 units in inventory at the start of January. Assuming Decorum must produce enough ceiling fans to meet demand, how many ceiling fans should Decorum produce each month (using their regular labor force and/or temporary workers) over the course of the next year so as to maximize their total profit? We have a total of type your answer...
- fi Auto mobile company manufactures cars and trucks. Each vehicle must be processed in the paint shop and body assembly shop. If the paint shop were only painting trucks, then 80 per day could be painted. If the paint shop were only painting cars, then 120 per day could be painted. If the body shop were only producing cars, then it could process 100 per day. If the body shop were only producing trucks, then it could process 100 per day. Each truck contributes GHS60,000 to profit, and each car contributes GHS40,000 to profit. Use linear programming to determine a daily production schedule that will maximize the company’s profits.Mack's guitar fabrication shop produces low cost, highly durable guitars for beginners. Typically, out of the 100 guitars that begin production each month, only 82 percent are considered good enough to sell. The other 18 percent are scrapped due to quality problems that are identified after they have completed the production process. Each guitar sells for $260. Because some of the production process is automated, each guitar only requires 88 labor hours. Each employee works an average of 160 hours per month. Labor is paid at $10 per hour, materials cost is $42 per guitar, and overhead is $4,200. a. The labor productivity ratio for Mack's guitar fabrication shop is $26.65 per hour. b. The multifactor productivity ratio for Mack's guitar fabrication shop is (Enter your response rounded to two decimal places.)Mack's guitar fabrication shop produces low cost, highly durable guitars for beginners. Typically, out of the 100 guitars that begin production each month, only 82 percent are considered good enough to sell. The other 18 percent are scrapped due to quality problems that are identified after they have completed the production process. Each guitar sells for $240. Because some of the production process is automated, each guitar only requires 10 labor hours. Each employee works an average of 160 hours per month. Labor is paid at $10 per hour, materials cost is $40 per guitar, and overhead is $3,800. Part 2 a. The labor productivity ratio for Mack's guitar fabrication shop is