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- Data Products, Inc., packages and distributes a variety ofpersonal computer-related products. A time study hasbeen conducted for a job packaging 3.5-inch personalcomputer diskettes for shipment to customers. The jobrequires a packager to place 20 diskettes in a rectangularplastic bag, close the bag with a twist tie, and place thefilled bag into a bin, which is replaced by another workerwhen it is filled. The job can be broken into four basic elements. The elemental times (in minutes) were ob-tained from the time study for 10 job cycles shown in the following table. a. Using an allowance factor of 16%, determine the stan-dard time for this job. b. Determine the number of cycles for this time studysuch that the company would be 95% confident that theaverage time from the time study is within 4% of thetrue average cycle time.3 = noito This work cell will produce 617 units per day (8h x 60 m x 60 se) / 46.67 = 617 Takt time = 140/3 = 46.67 Copyright © 2017 Pearson Education, Ltd. Takt time design Creating plate printing cutting packaging Example: 100 Al-Nojoom Company for advertising has identified the following operations as necessary for the work cell for producing color posters. The customer expects delivery 1000 poster per day, and the work day 10 hours. 1. What is the takt time? Copyright © 2017 Pearson Education, Ltd. 2. How many employees are required? 3. If the number of employees assumed to be 9 employees. Find the quantity of products they able to produce. 4. If the work cell has 4 employees find the Total work time by hours needed to produce 600 units with the same operational time. operation Standard time 21.01 unitnos (min) 1.1 0.9 .75 1.25 1 9-33 sill nG a super 9-34[The following information applies to the questions displayed below.] The following are the car repair shop data: TETE Ticket No. Work Ticket No. Work Ticket No. Work 1 Lube & oil 11 Battery 21 Battery Tires 2 Lube & oil 12 Tires 22 3 Brakes 13 Brakes 23 Brakes 4 Lube & oil 14 Transmission 24 Transmission Lube & oil 15 Brakes 25 Brakes Tires 16 Battery 26 Lube & oil 7 Tires 17 Brakes 27 Lube & oil 8. Brakes 18 Tires 28 Lube & oil 9. Brakes 19 Tires 29 Tires 10 Lube & oil 20 Lube & oil 30 Lube & oil
- 1.What is cycle time? Break down it into its components and define each. Which of them are characterized as valued-added time. 2. Describe the concept of Business Process Re-engineering (BPR). 3. Identify some advantages and disadvantages associated with BPR.This is how system analytics may be used to discuss the BYOD trend and how it impacts an organization.A process has seven elements composed of combination of worker and machine. Elements A, B, D, and F are worker-controlled while elements C and E are machine controlled. Element G is a worker-controlled irregular element performed every five cycles Machines are idle during elements A, D, and G. Two units are produced every cycle. Below are the observed time (in minutes) and performance rating of each element. Work Element Observed Time (in minutes) Performance Rating A 0.75 115% B 1.20 120% C 1.40 N.A. D 1.05 90% E 1.25 N.A. F 1.20 105% G 1.60 85% Worker's allowance is 20% a) Determine Normal Time . Answer in 4 decimal placesb) What is the standard time? Round up answer in 2 decimal places.c) If the worker's performance during actual production is 125% on all manual elements for seven hours worked on an eight-hour shift, how many units will be produced? Round up answer in integer value.d) Determine the worker's efficiency (in percentage). Answer in 2 decimal places
- ERE G # 4. A company that makes shopping carts for supermarkets and other stores recently purchased some new equipment that reduces the labor content of the jobs needed to produce the shopping carts. Prior to buying the new equipment, the company used five workers, who produced an average of 80 carts per hour. Workers receive $10 per hour, and machine cost was $40 per hour. With the new equipment, it was possible to transfer one of the workers to another department, and equipment cost increased by $10 per hour while output increased by four carts per hour. a. Compute labor productivity under each system. Use carts per worker per hour as the measure of labor productivity.. b. Compute the multifactor productivity under each system. Use carts per dollar cost (labor plus equipment) as the measure. c. Comment on the changes in productivity according to the two measures, and on which one you believe is the more pertinent for this situation..l AT&T ? C 2:01 PM ... mple Practice Math Flov Sample 1 You have an upstream Picking department that feeds two downstream packing departments: A and B. 75% of your Pick volume goes to department A, which has a packing rate of 150 units per labor hour (uph). 25% of the Pick volume goes to department B, which is for large items, and has a pack rate of 25 units per labor hour. Your pickers pick both large and small items throughout the day at an overall average rate of 100 units per labor hour. You have 25 people today for all 3 departments, and you absolutely must pack 7,500 units in department A to meet a customer promise metric. How do you allocate labor to balance the flow in your department if you work a 10 hour shift? Do not assume breaks or lunches in your answer Department % of Rate Реople Daily volume| (uph) volume Pick 100% 100 Pick A 75% 150 ? 7,500 Pick B 25% 25 ?Puff ‘n’ Stuff Services is a small company that assembles mailings for clients in the Atlanta area. Different-size en-velopes are stuffed with various items such as coupons, ad-vertisements, political messages, and so on, by a staff of workers, who are paid on a piece-rate basis. A time study ofa job has been conducted by an engineering consulting firmusing a subject stuffing manila envelopes. The observationsfrom the time study for 10 cycles of the five-element job andthe performance rating for each element are as follows. a. Using an allowance factor of 10%, compute the stan-dard time for this job. b. If the firm pays workers a piece rate of $0.03 per enve-lope for this job, what would the average worker make per hour, and what would the subject of the study makeper hour?
- 8. A furniture company just completed a work analysis on the total completion time for dying process of handmade dining tables. They have concluded that on average the process takes 27 minutes. However they want to incorporate the performance of the workers and allowance time on this observed value. They think the people they observed was somehow slow, hence they want to use a performance rate of 0.93 and they also want to allow 10% (allow=0.1) of job time. Based on these parameters please calculate the normal and standard time estimates for this process.In an initial survey designed to estimate the percentage of time air-express cargo loaders are idle, an analyst found that loaders were idle in 6 of the 50 observations. What is the estimated percentage of idle time? Based on the initial results, approximately how many more observations would you require to estimate the actual percentage of idle time to within 5% with a confidence of 95%?company that processes fruits and vegetables is able to produce 500 cases of canned peaches in 1.5 hours with four workers. Each worker is paid 2 Rials per hour. What is labor productivity in terms of cases/labor hour, cases rial?