John Bruno owns a factory producing electric cords. John observes that recently the number of cords with defect has increased.  He monitors the 3 processing machines for 30 days for 100 cords per observation per machine. The results of John Bruno’s observations are presented in the table below.What can he do to make sure that the number of cords with defect to go down? Date Number of Rejects by Cause Number of observations Machine Bad Wind Twisted cord Broken Leads Abraded cord Broken cord Wrong wire Failed Electrical Test 1 100 1 0 1 3 1 0 0 1   100 2 2 1 0 0 2 5 0   100 3 0 0 0 5 0 0 3 2 100 1 1 0 4 0 0 0 0   100 2 3 1 0 0 1 3 0   100 3 0 0 1 6 0 0 0 3 100 1 1 0 0 2 0 0 0   100 2 0 0 0 0 0 3 0   100 3 0 0 1 4 0 0 3 4 100 1 0 0 3 0 0 0 0   100 2 0 0 0 0 0 2 0   100 3 0 0 0 3 1 0 3 5 100 1 0 1 5 0 0 0 0   100 2 0 0 0 0 0 2 1   100 3 0 0 0 3 0 0 2 8 100 1 0 0 2 0 0 0 0   100 2 0 0 0 0 0 1 0   100 3 0 0 0 3 0 0 3 9 100 1 0 1 2 0 0 0 0   100 2 0 0 0 0 0 1 0   100 3 0 0 0 3 0 0 4 10 100 1 0 0 5 0 0 0 0   100 2 1 0 0 0 1 0 0   100 3 0 0 0 5 0 0 4 11 100 1 0 0 4 0 0 0 0   100 2 0 0 0 0 0 0 0   100 3 0 0 0 4 0 0 4 12 100 1 0 0 3 0 1 0 0   100 2 1 0 1 0 0 0 0   100 3 0 0 0 5 0 0 4 15 100 1 0 0 2 0 0 1 0   100 2 0 0 0 0 0 1 0   100 3 0 0 0 3 0 0 3 16 100 1 0 0 6 0 0 0 0   100 2 0 0 0 0 0 0 0   100 3 0 0 0 3 0 0 3 17 100 1 0 1 1 0 0 0 0   100 2 0 0 0 0 0 0 1   100 3 0 0 0 3 0 0 3 18 100 1 1 0 2 0 0 0 0   100 2 0 0 0 0 0 1 0   100 3 0 0 0 4 0 0 1 19 100 1 0 0 2 0 0 0 0   100 2 0 0 0 0 0 0 0   100 3 0 0 0 3 0 0 1 22 100 1 0 1 4 0 0 0 0   100 2 0 0 0 0 0 0 0   100 3 0 0 0 3 0 1 2 23 100 1 0 0 4 0 0 0 0   100 2 0 0 0 0 0 0 1   100 3 0 0 0 4 0 0 3 24 100 1 0 0 2 0 0 1 0   100 2 0 1 0 0 0 0 0   100 3 0 0 0 4 0 0 3 25 100 1 0 0 3 0 0 0 0   100 2 0 0 0 1 0 0 0   100 3 0 0 0 2 0 0 4 26 100 1 0 0 1 0 0 0 0   100 2 0 1 0 1 0 0 0   100 3 0 0 0 2 0 0 3 29 100 1 0 0 2 0 0 0 0   100 2 0 0 1 0 0 0 0   100 3 0 0 0 2 0 0 3 30 100 1 0 0 2 0 0 0 0   100 2 0 0 0 0 1 0 0   100 3 0 0 0 2 0 0 3

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John Bruno owns a factory producing electric cords. John observes that recently the number of cords with defect has increased.  He monitors the 3 processing machines for 30 days for 100 cords per observation per machine. The results of John Bruno’s observations are presented in the table below.What can he do to make sure that the number of cords with defect to go down?

Date

Number of Rejects by Cause

Number of observations

Machine

Bad Wind

Twisted cord

Broken Leads

Abraded cord

Broken cord

Wrong wire

Failed Electrical Test

1

100

1

0

1

3

1

0

0

1

 

100

2

2

1

0

0

2

5

0

 

100

3

0

0

0

5

0

0

3

2

100

1

1

0

4

0

0

0

0

 

100

2

3

1

0

0

1

3

0

 

100

3

0

0

1

6

0

0

0

3

100

1

1

0

0

2

0

0

0

 

100

2

0

0

0

0

0

3

0

 

100

3

0

0

1

4

0

0

3

4

100

1

0

0

3

0

0

0

0

 

100

2

0

0

0

0

0

2

0

 

100

3

0

0

0

3

1

0

3

5

100

1

0

1

5

0

0

0

0

 

100

2

0

0

0

0

0

2

1

 

100

3

0

0

0

3

0

0

2

8

100

1

0

0

2

0

0

0

0

 

100

2

0

0

0

0

0

1

0

 

100

3

0

0

0

3

0

0

3

9

100

1

0

1

2

0

0

0

0

 

100

2

0

0

0

0

0

1

0

 

100

3

0

0

0

3

0

0

4

10

100

1

0

0

5

0

0

0

0

 

100

2

1

0

0

0

1

0

0

 

100

3

0

0

0

5

0

0

4

11

100

1

0

0

4

0

0

0

0

 

100

2

0

0

0

0

0

0

0

 

100

3

0

0

0

4

0

0

4

12

100

1

0

0

3

0

1

0

0

 

100

2

1

0

1

0

0

0

0

 

100

3

0

0

0

5

0

0

4

15

100

1

0

0

2

0

0

1

0

 

100

2

0

0

0

0

0

1

0

 

100

3

0

0

0

3

0

0

3

16

100

1

0

0

6

0

0

0

0

 

100

2

0

0

0

0

0

0

0

 

100

3

0

0

0

3

0

0

3

17

100

1

0

1

1

0

0

0

0

 

100

2

0

0

0

0

0

0

1

 

100

3

0

0

0

3

0

0

3

18

100

1

1

0

2

0

0

0

0

 

100

2

0

0

0

0

0

1

0

 

100

3

0

0

0

4

0

0

1

19

100

1

0

0

2

0

0

0

0

 

100

2

0

0

0

0

0

0

0

 

100

3

0

0

0

3

0

0

1

22

100

1

0

1

4

0

0

0

0

 

100

2

0

0

0

0

0

0

0

 

100

3

0

0

0

3

0

1

2

23

100

1

0

0

4

0

0

0

0

 

100

2

0

0

0

0

0

0

1

 

100

3

0

0

0

4

0

0

3

24

100

1

0

0

2

0

0

1

0

 

100

2

0

1

0

0

0

0

0

 

100

3

0

0

0

4

0

0

3

25

100

1

0

0

3

0

0

0

0

 

100

2

0

0

0

1

0

0

0

 

100

3

0

0

0

2

0

0

4

26

100

1

0

0

1

0

0

0

0

 

100

2

0

1

0

1

0

0

0

 

100

3

0

0

0

2

0

0

3

29

100

1

0

0

2

0

0

0

0

 

100

2

0

0

1

0

0

0

0

 

100

3

0

0

0

2

0

0

3

30

100

1

0

0

2

0

0

0

0

 

100

2

0

0

0

0

1

0

0

 

100

3

0

0

0

2

0

0

3

 

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