MRP Logic 13. Item A has a gross requirement for 1,000 in week 5. There are currently 300 of the item on hand, with a scheduled receipt of 100 items in week 2. The order quantity is lot for lot, and there is a two-week lead time. Complete the MRP record for item A.
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- Item A has a gross requirement of 2,400 in week 6. Currently, there are 200 Item A's on hand with a scheduled receipt of 2,100 items in week 3. The lead time for item A is 2 weeks with an order quantity of 900. Complete the MRP record for Item A. Complete the MRP record for Item A (enter your responses as whole numbers). Week 0 1 2 3 4 5 6 Item A LT=2 Quantity: FOQ=900 Gross RequirementsMRP Logic 13. Item A has a gross requirement for 1,000 in week 5. There are currently 300 of the item on hand, with a scheduled receipt of 100 items in week 2. The order quantity is lot for lot, and there is a two-week lead time. Complete the MRP record for item A.Fill the following MRP record and determine the planned order releases for item X225 for each week. ITEM: X225 Lot Size: Multiple of 50 Description: Lead Time: 2 weeks Week 1 2 3 4 5 6 7 8 Gross requirements 60 90 40 55 65 90 70 80 Scheduled receipts 100 50 Projected on Hand 15 Net requirements Planned order receipts Planned order releases
- 4. One unit of A is made of two units of B, three units of C, and two units of D. B is composed of one unit of E and two units of F. C is made of two units of F and one unit of D. E is made of two units of D. Items A, C, D, and F have one-week lead times; B and E have lead times of two weeks. Lot-for-lot (L4L) lot sizing is used for Items A, B, C, and D; lots of size 60 and 200 are used for Items E and F, respectively. Item C has an on-hand (beginning) inventory of 10; D has an on-hand inventory of 50; all other items have zero beginning inventories. We are scheduled to receive 20 units of Item E in Week 2; there are no other scheduled receipts. If 20 units of A are required in Week 8: C. Draw the low-level-code bill-of-materials here.4. One unit of A is made of two units of B, three units of C, and two units of D. B is composed of one unit of E and two units of F. C is made of two units of F and one unit of D. E is made of two units of D. Items A, C, D, and F have one-week lead times; B and E have lead times of two weeks. Lot-for-lot (L4L) lot sizing is used for Items A, B, C, and D; lots of size 60 and 200 are used for Items E and F, respectively. Item C has an on-hand (beginning) inventory of 10; D has an on-hand inventory of 50; all other items have zero beginning inventories. We are scheduled to receive 20 units of Item E in Week 2; there are no other scheduled receipts. If 20 units of A are required in Week 8: C. Draw the low-level-code bill-of-materials here. d. Develop an MRP table in excel.The MRP gross requirements for Item A are shown here for the next 10 weeks. Lead time for A is three weeks and setup cost is $10. There is a carrying cost of $0.010 per unit per week. Beginning inventory is 100 units. WEEK 4 10 Gross requirements 40 205 40 20 30 60 80 20 60 100 Use the least total cost and the least unit cost lot-sizing methods to determine the quantity to order with the first order released with each method and which periods' requirements will be covered by that order. Quantity Ordered Periods Covered Least total cost Least unt cost
- The MRP gross requirements for Item X are shown here for the next 10 weeks. Lead time for A is two weeks, and setup cost is $10. There is a carrying cost of $0.02 per unit per week. Beginning inventory is 72 units. WEEK 1 2 3 4 5 6 7 8 9 10 Gross requirements 21 12 15 45 10 30 100 20 40 150 Use the least total cost lot-sizing method to determine when and for what quantity the first order should be released. Least total cost method indicates that periods units should be ordered to cover the needs forComplete the following MRP table below, note the following: Beginning inventory is 35 Order lot size is 40 Lead time is one week week 1 2 3 4 5 6 7 8 9 10 Gross requirement 35 30 40 0 10 40 30 0 30 55 Schedule receipts Projected on hand (35) Net requirement Planned order receipts Planned order releases1. Speedy, Inc. is a company that produces automotive electrical components. AI5I is a common part for all its products. Consider the following grass requirements and inventory data for AISI part: Week 3 6 7 Grass requirements 40 30 30 70 20 Inventory Data: Lead time Beginning inventorry Scheduled receipts Holding cost Setup cost 1 week 40 $2.50/unit/week S150 Based on the L4L. lot-sizing rule, develop a Material Requirements Plan (MRP) for the next 8 weeks for A15I part. Item: A151 Week 5 Lot size: L4L 1 2 4 7 8 Lead time: 1 Gross Requirements Scheduled Receipts On Hand Inventory Net Requirements Planned Order Receipts Planned Order Releases (ii) Based on the FOQ - 57 units lot-sizing rule, develop a Material Requirements Plan (MRP) for the next 8 weeks for A151 part. Item: A151 Lot size: FOQ 57 Lead time: 1 Gross Requirements Scheduled Receipts On Hand Inventory Net Requirements Planned Order Receipts |Planned Order Releases Week 1 2 4 5 7 8
- Contrast the signii cance of the term lead time in the traditional EOQ context and in an MRP system.Explain the approach of MRP while dealing with the inventory management ?Given the following MRP matrix: LLC: 0 ITEM: X LOT SIZE: MIN 100 Gross Requirements Gross Scheduled Receipts Projected on Hand Net Requirements Net Planned Order Receipts Planned Order Releases Shown smaller: ITEM: X LOT SIZE: MIN 100 Requirements Scheduled Receipts Projected on Hand Requirements Planned Order Receipts Planned Order Releases Answer: LLC: 0 LT: 2 LT: 2 30 PERIOD 1 2 100 PERIOD 50 1 20 10 100 20 2 30 100 50 100 100 30 3 If the ordering cost is $176 and the carrying cost is $1 per unit per period, what is the total inventory related cost for periods 1 through 7? Give answer to 2 decimal WITHOUT the $ symbol. 50 80 20 20 30 50 50 60 80 80 100 30 10 30 80 30 70 90 10 100 100 7 30 10 4 100 100 50 30 5 60 70 6 80 90 30 10 100 100 7 80 10